Equip.

A robot system RK755 for welding of machine components.

RK755 intends for MIG/MAG welding of machine components sach as details of agricultural machinery.

Cycle time ~60 sec.

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RK755

    RK755 consists of:
  1. industrial robot ArcMate-100iBe;
  2. control system R-J3iBMate;
  3. two-position turntable;
  4. two rotators;
  5. welding equipment of Fronius, Austria:
    • power source TPS2700,
    • cooling system,
    • gas apparatus;
  6. welding equipment of A.Binzel, Germany:
    • welding torch with liquid cooling,
    • device of the torch protection from the breakage,
    • device of the torch automatic rectification and lubrication;
  7. assembly fixtures for welding;
  8. operator's console;
  9. platform and columns for the placement of the robot and rotators;
  10. safety system.

    Technical dates:
  1. Number of robot axis
  2. 6
  3. Payload of the robot, kg
  4. 6
  5. Repeatability of the robot, mm
  6. ±0,08
  7. Motion speed of the torch, max, mm/s
  8. 2000
  9. Number of in/out of the system (max)
  10. 48/48 (512/512)
  11. Diameter of steel welding wire, mm
  12. 1.0, 1.2
  13. Payload of a turntable, kg
  14. 400
  15. Torque of a turntable, Nm
  16. 240
  17. Index number of a turntable
  18. 2
  19. Cycle time of a turntable, s
  20. 4.0
  21. Repeatability of of a turntable on radius 400 mm, mm
  22. ±0.06
  23. Payload of rotators, kg
  24. 90
  25. Torque of rotators, Nm
  26. 60
  27. Index number of rotators
  28. 2
  29. Cycle time,
  30. 2.9
  31. Repeatability of the rotator" on radius 150 mm, mm
  32. ±0.045
  33. Overall dimensions of the RK755, mm
  34. 45003000
    3000

    Peculiarities:
  1. In the robotic system is implemented a process of the welding in one position with simultaneous loading-unloading of workpieces in an another position.
  2. A turntable is equipped with two rotators that turns the detail in four positions.
  3. The robot system completed with removable assembly fixtures.
  4. The system is completed as a cell that protects staff from detrimental effects of welding arc and foul gases. For safety it consists of optical safety fence.

    Launching: one cell in 2009, factory "Chervona Zirka" , Kirovograd , Ukraine.