Equip.

A robot system RK755-K for welding of machine components such as detailes of railroad points.

RK755-K intends for MIG/MAG welding of machine components sach as detailes of railroad points with they rotating in 8 fixed positions.

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RK755-K

    RK755-K consists of:
  1. industrial robot ArcMate-100iC;
  2. control system R-30iA;
  3. two-position turntable;
  4. two rotators;
  5. welding equipment of Fronius, Austria:
    • power source TPS5000,
    • cooling system,
    • gas apparatus;
  6. welding equipment of A.Binzel, Germany:
    • welding torch with liquid cooling,
    • device of the torch protection from the breakage,
    • device of the torch automatic rectification and lubrication;
  7. assembly fixtures for welding;
  8. operator's console;
  9. platform and columns for the placement of the robot and rotators;
  10. safety system.

    Technical dates:
  1. Number of robot axis
  2. 6
  3. Payload of the robot, kg
  4. 6
  5. Repeatability of the robot, mm
  6. ±0,08
  7. Motion speed of the torch, max, mm/s
  8. 2000
  9. Number of in/out of the system (max)
  10. 22/22 (512/512)
  11. Diameter of steel welding wire, mm
  12. 1.6
  13. Payload of a turntable, kg
  14. 4300
  15. Torque of a turntable, Nm
  16. 600
  17. Index number of a turntable
  18. 2
  19. Cycle time of a turntable, s
  20. 4.3
  21. Repeatability of of a turntable on radius 400 mm, mm
  22. ±0.05
  23. Payload of rotators, kg
  24. 155
  25. Torque of rotators, Nm
  26. 300
  27. Index number of rotators
  28. 8
  29. Cycle time,
  30. 1.7
  31. Repeatability of the rotator" on radius 400 mm, mm
  32. ±0.08
  33. Overall dimensions of the RK755-K, mm
  34. 45003000
    3000

    Peculiarities:
  1. In the robotic system is implemented a process of the welding in one position with simultaneous loading-unloading of workpieces in an another position.
  2. A turntable is equipped with two rotators that turns the detail in four positions.
  3. The robot system completed with removable assembly fixtures.
  4. The system is completed as a cell that protects staff from detrimental effects of welding arc and foul gases. For safety it consists of optical safety fence.

    Launching: one cell in 2012, factory "Prommashkomplekt" Ekibastuz, Kazakhstan.