Robotic system UDS748 for welding of small-sized corps
UDS748 intends for MIG/MAG welding of small-sized complex responsible corps, for instance products like a "cooler case".
UDS748 consists of:
Industrial robot RM-01 (PUMA-560) with the control device "Sfera-36";
Set of welding equipment KEMPPI (Finland);
Two-position rotary manipulator;
Welding technological rig of the robot:
- device of the tourch automatic rectification and lubrication;
- device of the torch protection from the breakage;
- device of the adjusting adaptation;
- board of "hot" editing the modes of welding and others;
Assembly fixtures for welding;
Control board of RTS;
Platform and column for the placement of the robot and the welding manipulator.
Technical dates of UDS748:
Number of robot axis |
6 |
Payload of the robot, kg |
2.5 |
Repeatability of the robot, mm |
±0.1 |
Motion speed of the torch, max, mm/s |
500 |
Memory of control device, KB |
24 |
Information keeping |
RAM, FDS |
Number of in/out of the system |
32/32 |
Diameter of steel welding wire, mm |
1.6 |
Payload of the manipulator, kg |
80 |
Repeatability of the rotator, mm |
±0.15 |
Overall dimensions of the RTS, mm |
4500x4000x3000 |
UDS748 peculiarities:
In each of two positions of rotary manipulator are arranged rotation of weldments, that allow to execute a welding of supports (pos.1 and 5 on drawing), catching (2, 6 and 7) and water (3 and 4) pads in the suitable position by the turning "case" around its axis in four fixed positions.
Using the two-position rotary manipulator has allowed to combine operations loading-unloading the products with their welding by the robot.
Cycle time - 4 min. 20 s;
"Clean" welding one product time - 2 min. 46 s.
Launching: In 1999 on VPO "Tochmash" in Vladimir, Russia.