Робототехнический комплекс РК757 для многослойной наплавки на торец рельса и рельсового окончания крестовины Робототехнический комплекс РК757 для многослойной наплавки на торец рельса и рельсового окончания крестовины Робототехнический комплекс РК757 для многослойной наплавки на торец рельса и рельсового окончания крестовины Выполнение наплавки торца релса на робототехническом комплексе РК757 Торец рельса наплавленный на робототехническом комплексе РК752

Robotic system RK757 for multilayer surfacing on the rail end

The robotic system RK757 intends for multilayer surfacing on the rail end and the rail end of the crosspiece with a length of 1.000 ... 3.110 mm of a stainless steel layer up to 22 mm thick.

Surfacing method: arc surfacing by the SMT method in a gas mixture based on argon with a solid wire with a diameter of 1.2 mm.

The rail axis is inclined relative to the vertical axis by an adjustable angle of 10/20/30 degrees.

Surfacing is performed with forced formation of a side surface to be welded and with concomitant water cooling of the forming tools.

  Video on Youtube:

Robotic system RK757 consists of:
- industrial robot ArcMate, Fanuc, Japan;
- control system;
- product tilter;
- set of welding equipment (Fronius, Austria):
  - welding machine,
  - liquid-cooled welding torch,
  - burner cooling device,
  - gas equipment;
- welding equipment of the company (A. Binzel, Germany):
  - torch breakage protection device,
  - device for automatic cleaning and lubrication of the torch;
- assembly fixtures;
- control panel;
- switching unit;
- platform and pedestals for placing the robot and product tilter;
- security elements.