Robot system UDS751 for arc welding of small-sized units
UDS751 intends for MIG/MAG welding of units such as a "boat" on closed loop (type A) or by two longitudinal seams (type B). Time of the welding cycle on each positions 10 and 7 minutes accordingly.
UDS751consists of:
- Industrial robot RM-01 (PUMA-560) with the control device "Sfera-36";
- Set of welding equipment KEMPPI (Finland):
- power source PS5000,
- wire feeder FU-20,
- cooling system WU-10,
-gas apparatus;
- Welding equipment by A.Binzel (Germany):
- welding torch with liquid cooling,
- device of the torch protection from the breakage,
- Device of the torch automatic rectification and lubrication;
- Two rotator of welded products with ones canting possibility in four fixed positions (more acceptable for welding of each seam);
- Two control board of RTS;
- Control board for "hot" editing modes of welding;
- Platform and column for the placement of the robot and two welding rotators;
- Assembly fixtures for welding.
Technical dates of UDS751:
Number of robot axis |
6 |
Payload of the robot, kg |
2.5 |
Repeatability of the robot, mm |
±0.1 |
Motion speed of the torch, max, mm/s |
500 |
Memory of control device, KB |
24 |
nformation keeping |
RAM, FDS |
Number of in/out of the system |
32/32 |
Diameter of steel welding wire, mm |
1/2 |
Payload of the rotator, kg |
125 |
Repeatability of the rotator, mm |
±0.15 |
Overall dimensions of the system, mm |
5000x4000x3000 |
UDS751 peculiarities:
Arrangement of the system is similar to UDS749 and supposes an alternating service two working operator places (two rotators of product).
Combining the operations of loading-unloading the products is realized on RTS on one position with their welding on another.
In each positions, i.e. on each rotator, installed up to 16 products of type A (8 - type B).
Welding cycle time on each positions - 10 minutes for the type A and 7 min. for B type.
Launching: In September 2001 on VPO "Tochmash" in Vladimir, Russia.